TUOHAOAnti-Drone Steel Rope Net
Passive physical protection for fuel & energy assets

Anti-drone steel rope net

A closed protection contour for substations, tank farms, power blocks and process units. Drone interception before contact with the equipment.

  • Passive 24/7 protection — no electronics, no power supply
  • AISI 304 / 316 stainless steel — no painting required
  • Made to the asset's dimensions, installed in modular sections

Send us the asset dimensions — we will prepare a commercial proposal.

Closed contour over a tank farmClosed contour over a tank farm
Power transformersPower transformers
Open switchgearOpen switchgear
Closed net contour over a power block and CHP plantPower blocks and CHP plants
Vertical tanksVertical tanks
Spherical LPG / LNG tanksSpherical LPG / LNG tanks
Gas metering and distribution stationsGas metering and distribution stations
Pump stations and manifoldsPump stations and manifolds
Process units and columnsProcess units and columns
24/7Protection without standby personnel
304 / 316Stainless steel, corrosion resistance
Ø2.5–6.0 mmRope diameter matched to the asset
Design

How it works in detail

Section view: net over the tank, load-bearing frame, buffer clearance, rope crossing nodes
Section view: steel rope mesh, load-bearing steel frame, buffer clearance to the equipment, rope crossing nodes and the premature detonation principle.
Cross compression clamp at the crossing of two ropes
Crossing node: two ropes are compressed with a cross clamp — the node does not come apart on impact.
Diamond mesh of a steel rope net
Diamond mesh: a uniform structure across the whole panel.
Net fixing to a steel post and edge-rope tensioning
Fixing to the post and edge-rope tensioning.
The problem

Drone attacks on fuel & energy assets have become a systemic threat

Electronic warfare does not stop autonomous drones flying to preset coordinates. The last line of defence is a physical barrier.

!

EW does not always work

Autonomous and inertial-guided drones do not depend on a communication channel — jamming does not stop them.

!

Polymer nets do not hold

Incendiary and cutting warheads easily destroy polypropylene and nylon panels.

!

One breach — a shutdown

Even partial damage to a tank or transformer means a production shutdown and repairs.

!

Assets cannot be covered conventionally

Open switchgear and tank farms physically cannot be covered with a permanent structure.

The solution

The net intercepts the drone before it reaches the equipment

A flexible stainless steel rope net forms a closed volume around the protected equipment. The drone enters the protection zone, loses thrust and falls outside — or detonates prematurely, at a safe distance from the asset.

1

The drone enters the protection zone

The outer contour of the net is the first physical line of defence on the approach to the equipment.

2

Rotor entanglement

The blades are caught by the net ropes; the drone loses control and thrust.

3

Premature detonation

If a warhead is present, it detonates away from the equipment rather than on its surface.

4

Protection from fragments and blast wave

The net takes the fragments on itself; the buffer clearance reduces the load on the wall and roof.

Protection principle, applications, advantages and limitations of an anti-drone steel rope net
Protection principle, applications, advantages and limitations of a steel rope net.
The principle

A closed contour: net over the roof and the entire perimeter

If even one side is open, the drone enters through it and the protection loses its purpose. We design a closed volume: the roof plus four vertical planes anchored to the foundation around the entire perimeter.

Tank farm and substation in a closed net contour: roof and four sides anchored to the foundation
A tank farm and a substation. Net over the roof and the entire perimeter, anchored to the foundation along the contour, without gaps or breaks.

Roof

The horizontal plane blocks entry from above and sheds debris outward.

Four sides

The vertical planes reach the ground and rule out side entry.

Anchoring around the contour

Anchoring to the foundation and base plates around the entire perimeter, plus a tensioning system.

No gaps or breaks

Sections are stitched along the full length; joints and corners are sealed along the contour.

The contour is designed individually: the height depends on the equipment dimensions, and the safe distance from the net to the equipment is set by calculation.

Advantages

Why steel rope rather than a polymer net

01

Works without electricity

A passive barrier needs no power, creates no communication interference and does not affect detection or EW systems.

02

No painting required

AISI 304/316 stainless steel retains its properties in the atmosphere of industrial and coastal sites.

03

Withstands cutting and burning

Unlike polymer panels, a metal rope is not destroyed by an incendiary or cutting warhead.

04

Modular design

Supplied in sections; a damaged section is replaced on its own, without dismantling the whole contour.

05

Made to size

Any geometry and span: a tank, a building block, a group of equipment, an extended area.

06

Engineering calculation

We account for wind and snow loads, stresses in the supports and safe distances to the equipment.

Specifications

Design and technical parameters

Typical configurations are shown below. Final parameters are confirmed for each asset and verified by a test report.

Scroll the table →

ParameterConfiguration A
small FPV
Configuration B
universal
Configuration C
large spans
Mesh opening40 × 40 mm65 × 65 mm100 × 100 mm
Rope diameter2.5 mm3.0 – 4.0 mm4.0 – 6.0 mm
Rope construction7×77×7 / 7×197×19
Rope materialAISI 316 / 316L, duplex 2205AISI 304 / 304L / 316 / 316Lcarbon steel, hot-dip galvanized / AISI 304 / 316
Clamp materialaluminium alloyaluminium alloy / galvanized steelgalvanized steel / AISI 316
Clamp typecross compression clamp (4 channels, central bore) — the node does not come apart on impact
Coating optionshot-dip galvanizing (ISO 1461) · electrogalvanizing · zinc-aluminium (Zn-Al) · PVC or nylon rope sheath · RAL powder coating
Breaking strength of the rope (per single rope)from 3.9 kN (≈ 0.4 tf)5.6 – 10.9 kN (≈ 0.6 – 1.1 tf)10.9 – 20.5 kN (≈ 1.1 – 2.1 tf)
Contour load-bearing cableØ 8 – 16 mm, pre-tensioning system
Height above the equipment2 – 4 m (by calculation)
Safe distance to the equipmentat least 4 – 5 m (by calculation)
Operating temperature range−40 °C … +80 °C (typical value)
Installationmodular sections, stitching cable, anchoring to the foundation

Breaking strength is given per single rope and is verified by the batch test report. The working load is taken with a safety factor of 5–6.

About the data. The values above are recommended design parameters, derived from comparable products on the market, engineering publications on passive protection of assets against UAVs and the typical characteristics of ropes of the corresponding diameter. Final characteristics are confirmed by the project and the factory test report.

Materials and coatings — supply options

Rope and compression clamps are supplied in several versions; the specific one is selected by climate, corrosivity of the environment and the asset's budget.

AISI 304 / 304L stainless steel

Standard version. Dry and moderately humid climate, fuel & energy assets away from the sea. No painting required.

AISI 316 / 316L stainless steel

Increased resistance to chlorides and industrial atmosphere. Humid climate, coastal and chemical sites.

Duplex 2205

Maximum strength and corrosion resistance. Sea coast, chloride and aggressive environments.

Carbon steel, hot-dip galvanized

ISO 1461 coating. The most economical solution for large areas and extended contours.

Electrogalvanizing · zinc-aluminium (Zn-Al)

A thin coating for light structures; zinc-aluminium provides increased atmospheric durability.

PVC or nylon rope sheath

Protection against abrasion, reduced noise, colour options to suit the site.

The clamp material — aluminium alloy, galvanized or AISI 316 stainless steel — is selected to match the rope material and operating environment. RAL powder coating is available.

Configurations

Three typical configurations for different tasks

The configuration is selected by target type and asset geometry. Any combination of parameters is possible per project.

A

Small FPV drones

  • Mesh 40 × 40 mm
  • Rope Ø 2.5 mm, 7×7
  • AISI 316 / 316L, duplex 2205
  • Breaking strength from 3.9 kN (≈ 0.4 tf)
B

Universal

  • Mesh 65 × 65 mm
  • Rope Ø 3.0 – 4.0 mm, 7×7 / 7×19
  • AISI 304 / 304L / 316 / 316L
  • Breaking strength 5.6 – 10.9 kN (≈ 0.6 – 1.1 tf)
C

Large spans

  • Mesh 100 × 100 mm
  • Rope Ø 4.0 – 6.0 mm, 7×19
  • carbon steel, hot-dip galvanized / AISI 304 / 316
  • Breaking strength 10.9 – 20.5 kN (≈ 1.1 – 2.1 tf)
Stainless steel rope mesh panel with cross compression clampsMesh panel: stainless steel rope, crossing nodes compressed with a cross clamp, the edge finished with a load-bearing cable.
Rope crossing node: cross compression clamp (close-up)Crossing node: two ropes are compressed with a cross clamp — the node does not come apart on impact.
Diamond mesh of the panel (close-up)Diamond mesh: a uniform structure across the whole panel.

What is included in the supply

  • Mesh sections to the asset's dimensions
  • Load-bearing and stitching cable, fixing and tensioning units
  • Cross compression clamps, anchor elements
  • Installation drawing and section schedule
  • Breaking strength test report
Protected assets

What we cover

The closed contour is designed for each asset: dimensions, elevations, existing structures and safety requirements.

Anti-drone net over power transformers
Power transformers
Anti-drone net over open switchgear
Open switchgear
Closed net contour over a power block
Power blocks and CHP plants
Anti-drone net over a vertical tank
Vertical tanks
Anti-drone net over spherical LPG tanks
Spherical LPG / LNG tanks
Anti-drone net over a gas metering and distribution station
Gas metering and distribution stations
Anti-drone net over a pump house and manifold
Pump stations and manifolds
Anti-drone net over refinery process units
Process units and columns

Cannot find your asset type? Send a drawing or photographs — we will select a configuration and calculate the cost.

Comparison

Steel rope net versus other solutions

A passive barrier does not replace detection and EW — it works together with them and remains the last line of defence that cannot be jammed.

Scroll the table →

SolutionPhysical interceptionNeeds electricityHolds against cutting and burningCommunication and EW interferenceMaintenance
Steel rope netYesNoYesNoInspection, section replacement
Polymer net (PP / PA)YesNoNoNoReplacement on UV ageing
Welded / twisted meshYesNoPartlyNoRepair on deformation
Nylon / aramidYesNoNoNoLimited service life
EW systemsNoYes—YesSetup, licences
Active interceptionYesYes——Standby crew

The comparison is based on the physical principle of each solution. Requirements for a specific asset are set by the project and applicable standards.

How we work

From enquiry to delivery

1

Enquiry and preliminary selection

You send the asset type and dimensions. We select a preliminary configuration and an indicative cost.

2

Clarifying the asset data

Elevations, existing structures, wind and snow loads, safe-distance requirements.

3

Calculation and commercial proposal

We prepare the section specification, layout drawing and a commercial proposal with price and lead time.

4

Manufacturing and delivery

Manufacturing to the project, packing in rolls and transport to the site.

5

Installation and acceptance

On request — installation supervision and design supervision, acceptance of the contour with tension verification.

Packing and logistics

Packing and shipping

The net is shipped in transport packaging designed for sea, rail and road transport. Each package is marked and secured according to the loading plan.

Net packing scheme: rolling into a roll, stretch film and metal strapping, Euro pallet, container loading
Packing scheme: rolling the panel into a roll, stretch film and metal strapping, placing on a Euro pallet, loading into the container.
01

Rolls

Panels are rolled up; the edge is protected from fraying. Weight of one package — up to 50 kg.

02

Film and strapping

Stretch film over the entire surface plus metal strapping in two belts; corners are protected.

03

Euro pallet 1200 × 800

Rolls and flat sections are stacked on pallets, secured with strapping, in two tiers if required.

04

Marking

On each package: item code, mesh size, rope diameter, configuration and number of packages.

Typical loading of a 20- and 40-foot container with packed net
Typical loading of a 20- and 40-foot container: package layout, two-tier stacking, cargo secured with straps.
Packed net rolls on Euro pallets in the warehouse before shipment
Finished packages in the warehouse before shipment.

Document set

Packing list — list of packages with dimensions and weight.

Factory test report — rope breaking strength and batch number.

Product data sheet and certificates — for the rope material and coating.

Photo report before shipment — photos of packed packages and container loading.

Delivery terms

By container, rail or road, worldwide. Base terms (EXW, FOB, CIF, CPT) and the lead time are agreed in the commercial proposal.

The packing and layout scheme shown is typical: the number of packages, weight and container loading are calculated for the dimensions of each order and recorded in the packing list.

FAQ

Frequently asked questions

Is electricity or standby personnel required?
No. The net is a passive physical barrier: no power, sensors or standby crew are needed. Maintenance is limited to periodic inspection and replacement of damaged sections.
What mesh size is needed against small drones?
For small FPV drones a 40 × 40 mm mesh is used. For general tasks — 65 × 65 mm, for large spans and large targets — 100 × 100 mm. A larger mesh increases the risk of a small aircraft passing through.
Will the net hold a large drone or a warhead?
Unlike polymer panels, a metal rope is not destroyed by a cutting or incendiary warhead. The actual retaining capacity depends on rope diameter, mesh size and tension, and is confirmed by calculation for the asset.
Can the net be fixed to existing structures?
Yes, where the load-bearing capacity is sufficient. Part of the contour can rest on existing buildings and pipe racks; where it is not sufficient, separate posts and base plates are provided.
Does the net hinder equipment maintenance?
Access walkways and service hatches are provided within the contour. The net is installed with a buffer clearance to the equipment and does not obstruct scheduled work.
What is needed to get a price?
Asset type, dimensions (length, width, height), photographs or a drawing, and the delivery region. That is enough for a calculation; we will clarify details if needed.
Catalogue

Download the PDF catalogue

Technical specifications, fixing details, installation diagrams and delivery terms in one file. Can be passed to a designer or a client. The current catalogue is in Russian.

Download PDFPDF · 3.04 MB · Russian edition
Enquiry

Send us the asset dimensions — we will calculate the cost

Specify the asset type and dimensions. We will prepare a configuration, section specification and commercial proposal. If data is still limited — write to us and we will clarify the details ourselves.

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